Tougher Than Nails: Open Die Forgings Built for the Real World
When it comes to open die forgings, you want more than just hot metal and a hammer. You want parts that won’t crack under pressure, service that doesn’t disappear after the quote, and people who actually care if the job gets done right.
Well—here we are. SanCo has all your forgings needs taken care of.
We’re one of those rare shops that still believes in craftsmanship. The kind where you can smell the steel, hear the pounding press, and shake hands with someone who knows what they’re talking about. No nonsense, no waiting weeks for a response, and definitely no off-the-shelf “close enough” parts.
Just honest, hardworking forgings made the right way.
What Exactly Are Open Die Forgings?
For those new to it, open die forging (sometimes called smith forging) is a process where heated metal is shaped between multiple dies that don’t fully enclose the material. It’s kind of like controlled chaos—massive force, high temperatures, and precise movements to sculpt something strong and dependable.
Unlike closed die forging (which uses pre-formed cavities), open die forging gives you more flexibility for large parts, low-volume production, or custom shapes.
We’re talking:
- Shafts
- Bushings
- Cylinders
- Rings
- Blocks
- Bars
And parts so specific that you can’t even Google them without spelling it wrong (yes, we’ve seen “forgingss” a few times too). Can’t get enough? Check this out.
Why Choose Open Die Forgings?
We’ll be real with you—open die forging isn’t always the cheapest route. But it is the strongest, most adaptable, and often the smartest long-term solution when performance matters more than penny-pinching.
Here’s why smart engineers and project managers come to us for open die work:
💪 Strength That Holds Up
Open die forgings offer exceptional grain flow alignment. That means your part has strength and toughness right where it counts—especially in critical applications where fatigue, impact, or high loads are part of the daily grind.
🛠 Flexibility for Custom Designs
Need something oversized? Oddly shaped? One-off? No problem. Open die gives you the flexibility to produce just about anything without needing expensive moulds or tooling.
⏱ Fast Turnaround for Large Parts
We can go from design to delivery in record time compared to casting or machining routes—especially when you need big, beefy components and don’t want to wait three months.
Our Open Die Forging Capabilities
This isn’t our first rodeo. We’ve been doing this for years, and we’ve invested heavily in our facility to make sure we can say “yes” to jobs that others turn away.
Here’s what we offer:
- Hammer and press forging up to several tonnes
- Custom forged shapes and sizes—tailored to your specs
- In-house heat treating for added strength and durability
- Rough and finish machining (if needed)
- Material traceability and documentation for every order
- Low-quantity and short-run flexibility
Whether you’re building an offshore rig or a mining drill or just need a forged shaft strong enough to survive the apocalypse—we’ve probably made something similar.
We Work With the Toughest Materials Around
You name it, we’ve forged it. We specialise in hard-to-handle alloys and demanding specs. Some of the common materials we forge include:
- Carbon steels
- Alloy steels
- Stainless steel
- Tool steels
- Nickel alloys (e.g., Inconel)
- Aluminium
- Titanium
- Copper and brass
If you’ve got a weird alloy or just want help figuring out what will work best—we’re happy to talk you through it.
Why Clients Trust Us for Open Die Forgings
Let’s be honest: there are plenty of forging companies out there who say they do open die, but when it comes to service, communication, or consistent results… well, let’s just say it’s hit or miss.
Here’s why clients across industries stick with us:
1. We Actually Answer the Phone
Ever emailed a forging supplier and heard back two weeks later—if at all? Yeah, that’s not us. We’re quick to reply, easy to talk to, and not afraid to say, “Let me check and get right back to you.”
2. Quotes That Make Sense
No vague numbers. No “we’ll figure it out later.” We quote clearly, honestly, and quickly. You’ll know what you’re paying for and why.
3. No Drama, Just Delivery
We don’t miss deadlines. If there’s a hiccup, you’ll hear it from us—not in your production report. We’ve built our reputation on doing what we say, when we say it, and we don’t take that lightly.
4. Built-in Quality Control
From material checks to final inspections, everything is logged, certified, and documented. You’ll have the traceability you need for compliance and peace of mind.
Who We Work With
We’ve forged parts for some of the biggest industries out there—and probably a few niche ones you’ve never heard of. Our clients include:
- Oil & Gas – drill components, pressure fittings
- Mining & Construction – rock crusher parts, shafts
- Aerospace – structural components, rings
- Power Generation – turbines, heat exchangers
- Agriculture – big, rugged forgings that last
- Rail & Transport – couplings, axles, heavy-duty parts
No matter your industry, we’re confident we can deliver parts that’ll hold up under pressure—literally.
Here’s What Our Customers Say
“We needed a massive forged shaft with a tight deadline. These guys not only hit the spec—they beat the deadline. Can’t ask for more.”
– Rob T., Plant Engineer
“It’s rare to find a supplier this honest. They didn’t just quote—they actually walked me through material choices and how to cut costs without cutting corners.”
– Jasmine M., Purchasing Agent
“This team saved our project. The original supplier fell through and they jumped in and delivered—fast. We won’t go anywhere else for forgings.”
– Marcus K., Operations Lead
Thinking About a Project? Let’s Chat.
If you’re even considering open die forgings for your next project, don’t wait. Let’s have a quick chat and see if it makes sense for what you’re building. No pressure. No salesy nonsense.
📩 [Click here to request a no-strings quote]
📞 Prefer to talk? Give us a ring at (214) 763-7351. A real person will pick up (or call you right back).
We’ll help you figure out:
- If open die is the right choice
- What material fits your job
- How fast we can get it to you
- Where you can save without sacrificing quality
P.S. We’re Real People Too
We’re not some massive factory full of robots, we’re just a hard-working team of metalheads who love forging tough parts and solving tough problems.
We take our work seriously—but not ourselves. And yeah, someone keeps spelling “forgingg” with two g’s. We laugh about it. Then get back to building parts that don’t break.
So if you want to work with folks who know their stuff, care about what they make, and treat you like a partner (not just a PO number)—we’d love to earn your business.
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